CAD Engineering Portfolio

Michał
Drozd

Mechanical Design Engineer

CAD EngineeringMachine Design Steel StructuresProcess Improvement Team LeaderAutomotive OEM
View Projects
10+
Years Experience
20+
Clients Worldwide
1000t+
Steel Structures
5+
Industries
01

About Me

As an engineer, driven by a passion for creating projects that not only streamline production but also aid people in their work. Quality aspects hold equal importance to me as the comfort of those using the solutions I develop.

A well-designed machine assumes responsibility for the product while easing the burden on its users. Production gauges help individuals observe nuances imperceptible to the human eye, enhancing their understanding of processes.

The fusion of fundamental mechanical principles with automation fosters a work environment where employees can perform their tasks regardless of circumstances. Collaboration with subcontractors and actively listening to users constitutes a pivotal part of refining both the production cycle and quality.

M.Eng. Mechatronics — Silesian University of Technology · 2010–2015

CAD Software
Autodesk InventorAutoCAD Siemens NXSolidWorks Autodesk VaultFESTO FluidDraw
Automation & Controls
TIA Portal (Siemens S7) FESTO SMC KUKA Universal Robots Keyence Balluff Cognex
Engineering Skills
GD&T ISO GPS FEM / FEA EU Machinery Directive 2006/42/EC Risk Assessment (EN ISO 12100) Kaizen Poka-Yoke 5 Why Lean Manufacturing Problem Solving
Technical drawing FEA Analysis Schematic
02

Selected Projects

01
Production Gauges
Production tests based on dimensional tolerances with go/no-go criteria. Ranging from simple geometric checks to complex GD&T-based gauges. Designed to minimize product complaints and support the metrology department.
GD&TMetrologyAutodesk InventorAutomotive OEM
02
Engine Cover Cooler
Production machine that cools hot thermoformed covers by suctioning onto molds. Uses a tensometric beam to verify material fusion in the press. Equipped with Siemens S7-1200, 10 Keyence laser sensors, and KTP Basic HMI panel.
Siemens S7-1200Keyence SensorsHMIPneumatics
03
Leak Testers
From simple FESTO/SMC flow meter models to advanced ATEQ-based leak testers. High flows and specialized valves allow examination at two production stages — early rejection of defective semi-products and final inspection.
FESTOATEQSMCPneumaticsQuality Control
04
Welding Robot Additional Axis
Specialized fixture for component positioning at the welding station. Designed for operator-friendliness and process quality requirements. Titanium nitride coatings applied to prevent tool damage from welding spatters.
RoboticsTiN CoatingWelding FixturesAutomotive
05
Front Seat Locking System Gauge
Tensometric beam gauge with electronic spring compression measurement. Fully portable — powered entirely by gel batteries. Simple, reliable, field-ready tool for automotive assembly verification.
TensometricPortableGel BatteriesAutomotive OEM
06
Folding Carton Packer
Automated machine for folding and sealing cartons in two specifications. Three main components: carton feeder, pick-and-fold mechanism, sealing unit. Easy cleaning with open water stream and quick SMED changeover.
AutomationSMEDFood IndustryPneumatics
▶ Watch on YouTube
07
Dual-Torch Circumferential Welder
Machine welding truck exhausts circumferentially. Components rotate via servo drive. Two Lincoln welders on each side reduced cycle time by 30%. User-friendly component placement with precise process tuning.
Lincoln WeldingServo DriveAutomotive–30% Cycle Time
08
Piston Heating Machine
6 kW device heating engine pistons by 10°C within 50 seconds. Two versions: stationary (integrated into assembly line) and portable backup. Equipped with blower and heaters, relay-based logic.
6 kW HeatingAssembly LineAutomotiveRelay Logic
09
Portable Palletizing Station
Station equipped with forklift handles, transportable to any warehouse area. Based on UR10 robot by Universal Robots with additional lift allowing stacking to 1.9 m height. 3D scanners enable positioning without floor anchoring.
Universal Robots UR10Cobot3D ScannersPalletizing
10
Separator Insertion Machine
Inserts separators into aluminum tubes using pneumatic actuators. Includes vibratory feeder and process control systems. Full Poka-yoke verification of correct tube insertion into the holder.
PneumaticsPoka-YokeVibratory FeederAluminum
▶ Watch on YouTube
11
Resistance Testing Station
Allen Bradley-based station for testing resistance and assembling end covers for light curtains. Built entirely with ITEM profile system. Antistatic design using specialized materials throughout.
Allen BradleyITEMAntistaticESDLight Curtains
12
Steel Structures
Complex steel structures up to 1000 tons, developed in collaboration with structural engineers. Contributed to structural calculations, load-bearing design, and cross-disciplinary coordination. Delivered for clients across Poland, Europe, and the US.
Steel up to 1000tStructural Calc.EN ISO 12100Machine Directive
03

Get In Touch

Available for remote and hybrid CAD engineering roles. Open to contract (B2B) and full-time arrangements. European time zones preferred.

Katowice, Poland
"Continuously striving for improvement and embracing a creative approach in every project."

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